Honda Fork Seal Replacement

Fork seals should be replaced at the first sign of oil appearing on the stanchion tubes' legs. tires chains sprockets brakes bearings driveline ct90_ct110: ct90_ct110 exhaust: frame and suspension ct90_ct110: accessories ct90_ct110: ct200 parts: new! ct90 parts by diagram: new! ct110 parts by diagram: ct90 ct110 facebook page ,, the new source for restoring / repairing info on the net !!!! super duty front fork kit. For seal kits, you can use various online Honda parts suppliers. Doing this removes the dirt trapped between the fork seal and the fork slider, and, in many cases, will stop the fork seals from leaking. We keep them in stock and ready to ship to you the same day that you order. Inspect your O-rings for nicks or tears and as long as they are intact you should be just fine reusing them. The first tool is the Honda factory tool, P/N 07VMA-MZ0010A. I managed to replace tubes on my old XL175 with tubes from a Yamaha YZ (?) and had no issues and was planning on doing the same for the vision, as I have a set of Honda XL500 forks which are same dia. Fork Seals For Honda CB360, CB400, Cj360, Cm400, Cx500. Part: Honda CB350 K1-K3 (Early-Model) Fork Seals: EZ Install Why You Need This Part: During the production run of the Honda CL / SL / CB350 there were a handful of changes made to the bikes, front forks being one of them. The fork tube is free of scratches, nicks, rust, etc. Established in 1966, Frank's is a family owned and operated business, we custom make past models dating back to the 1949—all the way through today's newest models. Thanks for suggestions or comments. Changing of fork oils is something better left to the experts since the entire fork assembly is quite a complicated unit. Fork oil seal. Mine oozed out slowly, nothing. Keeping these historical models like the Honda CB's, Kawasaki KZ's, Suzuki GS's, and Yamaha XS's on the road continues to be our goal. As far as my fork wear goes, during the rebuild of the forks with stiffer springs as recommended by Honda, we rotated the tubed 180 degrees. I'm looking for any tips, tricks, or advice for doing the fork seals on a '94 Honda Shadow VLX (and yes, ShadowShack, I'm looking at you). Before using this site please read the site disclaimer. The seal kit contains everything you need for a normal seal change. The fork seal requires a special tool to properly seat the seal and the bushing in the lower fork sleeve. Slide the new seals down the forks. Hello Wpg Fire, I just did the fork seals in my GL500I and would you believe it I am in Winnipeg, also. Each fork leg has a stanchion tube that slides into the leg. I used an allen key to gradually push the seal into the area until it finally popped in. Most common cause on a sportbike is wheelies. We also stock a wide range of uprated K-Tech and Eibach Fork. Tie up the caliper with wire to avoid tension on the brake line. Leaky CB500 fork seals. motorcycle replacement parts high performance racing components Honda Kawasaki Suzuki Yamaha Aprilia BMW Ducati Harley Davidson ATV's Dirt Bikes Race Bikes exhaust systems piston kits turbo systems rear sets fork cartridges braided brake lines engine gask. per leg of ATF (Automatic Transmission Fluid), however we recommend a 10W (light rider) to 15W (heavy rider) motorcycle fork oil. Fork seals should be replaced at the first sign of oil appearing on the stanchion tubes' legs. Honda even makes a special tool for "seating" fork seals into the bottom fork tube. that seal is a littel bitty sucka. Loosen but do not remove the top fork cap. Subject: Front fork seal leaking Fri May 18, 2012 9:58 pm I took my bike in to the Honda store for the 4,000 mile maintenance check. 3 cu in) cruiser-style motorcycle made by Honda on and off since 1985. Price to fix leaking fork/fork seal? What would be a decent price at a mechanic to have a fork/fork seal fixed if its leaking? 2009 ninja 650 Edit: Update, I cut a similar tool out of a milk jug like /u/Hedonistic- did, and used it like the video. Browse your favorite brands affordable prices free shipping on many items. How much have those of you paid to have your fork seals and fork oil replaced with the forks OFF the bike? Just noticed that mine are pissing out everywhere so I need to take the forks in. I've read online that this is completely normal and that the seal should fall back to the c-clip under normal operation. My method is very "old school", I seat the fork seal with my fingers, making sure it is pretty "flat", and then use a right sized, flat ended punch, I carefully "tap" it into place, starting at any high spot and then by going all the way around the fork seal. In which case, a dirty fork tube is the least of your worries. very hard to find a better one. Get a good book if you plan on staying in the sport. You can also buy a fork seal driver. Changing the fork seals on your motorcycle. Replacing the Fork Oil Seals (Part 2) Once you've loosened both the top and bottom tree screws, you should be able to grab the fork tube and slide it down until the top of the fork is almost level with the bottom tree. The SKF Fork Seal Kit offers improved durability with lower friction leading to enhanced suspension travel and a plush feel. Installation Tip: Lubricate the seals with fork oil during installation. I had one leaking seal about a year ago. FORK SEALS - $27. Kayaba KYB Forks. Honda used ATF from the factory so it should be OK to use. The fork seals for the FZR400s and FZR600s are the same and so are the procedures for replacing them. If you are servicing your forks, you may wish to look at our range of fork oil and fork bushes. Other people pull the forks apart to change the fork seals, to add longer spacers, replace the damper rods, etc. Hi there, Anybody know how difficult fork seals on the honda xr125 are to replace. Would anyone happen to know how to remove the chrome fork seal cover from the front shocks of an early model CB77? The late model forks with the aluminum bottoms seem to slip right off with some twisting power, but I can not seem to get the covers off of the early model forks with the steel painted bottoms. Whether your interest is Cafe Racers, Bobbers, Choppers, Brats, Trackers, Scramblers or you just want something a little different for your current ride, you are sure to find the parts you need right here. There are two ways to tackle this. Don't just replace a leaking fork seal without replacing upper and lower bushings that are usually worn. Honda CBR600F Motorcycle Replacement Spares and Parts. Inverted forks require a lot of special tools. However, the upper fork is captured by the fork piston in the lower fork. My right fork seal was leaking. A Motosport repair and maintenance expert gets you pointed on the right road to changing a fork seal with helpful advice and careful preparation. Honda CB750 CB 750 Frame Bolt Set HERE. This is now my fork seal driver. I cut out th … read more. I do not claim to be an expert, but I have been involved in the process twice in the past two months. Consequently fork seals are like brakes they are not covered under warranty. I checked Honda's Parts Fiche and found that they did indeed change to the Progressive type spring. I make a mark on the suction pump hose e. Part: Honda CB350 K1-K3 (Early-Model) Fork Seals: EZ Install Why You Need This Part: During the production run of the Honda CL / SL / CB350 there were a handful of changes made to the bikes, front forks being one of them. OEM quality seals from Japan just like Honda used when your bike was new. How to replace the fork seals on a motocross dirt bike is a good task to learn when owning a motorcycle. The products on this site are after market (not OEM) replacement parts and accessories only. A: Yes, the Pivot Works Fork Seal & Bushing Kit is available for your 2007 Husaberg FE450. This product is rated 5. Industry trusted & tested dirt bike parts. Price to fix leaking fork/fork seal? What would be a decent price at a mechanic to have a fork/fork seal fixed if its leaking? 2009 ninja 650 Edit: Update, I cut a similar tool out of a milk jug like /u/Hedonistic- did, and used it like the video. I guess one to many accidental wheelies had done its toll on my fork seals as the right one failed after some 40k miles so it was time to replace them. Fork Oil Seals 43mm id - Ohlins. My Honda CM400 fork seals were leaking badly, and this totally fixed it. Replacing the front fork seals in the GL500 My front forks wouldn't really hold air, and felt like they provided little in the way of shock absorption, so I decided to replace the seals, fork oil, and a couple bushings. Honda CB750 CB 750 Frame Bolt Set HERE. View and Download Honda CR 125R 2002 sevice manual online. Honda SS-8 is the standard fork oil (10 wt), I like Motul Pro synthetic 10wt. The fork seal replacement process can be found in this section. OEM # 91255-413-881 Dimensions: 33X46X11 (mm) Fits:. Large 14" x 22" sheet of printed Honda stickers to match just about any Honda sticker application that you might have. Buy Honda Replacement Part Motorcycle Fork Seals and get the best deals at the lowest prices on eBay! Great Savings Free Delivery / Collection on many items. Honda even makes a special tool for "seating" fork seals into the bottom fork tube. 78 SEAL SET, FR. Like engine oil, fork oil deteriorates and picks up contaminates with age and use. 1981 Honda CM400 Custom - How do you change the Fork Seals and is there any special tools needed? You will now has access to the fork seal and will need a remover to get this out properly. I used an allen key to gradually push the seal into the area until it finally popped in. You do not need to replace parts 15-18 before you refill the oil level. The Honda Z-Series refers to the lineage of mini bikes manufactured by Honda Motorcycles. $230 to replace one fork seal? Wow, I know it's too late now, but you got raped! Yes, they are fairly straight forward and fairly easy to install. The 51490KBH305 Seal Set, Fr. The leak was definitely coming from one of the shaft seals (Page 4-104 Item 7, or Page 4-104 Item 13 (note, Y does not break these out, one is a simple o-ring that goes around the outside of the bearing retainer nut, the second is the seal that sits outside the coupling gear, and inside the bearing retainer nut-SPOILER ALERT!. see, i saved you enough money, you can gets new tires, and sell me those. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket 1984 Honda Magna V65 VF1100C Fork Seals & motorcycle parts. How much oil do I put in fork seals on a 2003 Honda XR70. At about 5kkm, I popped a fork seal and had to replace it, so pulled apart. For this week's blog, I wanted to get right into how to replace a common Honda front fork seal by showing you a step by step HOW-TO video on a set of telescopic forks from a GL1500 Gold-Wing. Shop online for OEM FRONT FORK parts that fit your 1983 Honda CB1100F A, search all our OEM Parts or call at (800)888-3084. I have a 1978 Hawk that needs fork seal replacement. The old seals are *usually* taken out by separating the lower fork from the upper fork tube, in the process thereof. I got a piece of 2" PVC pipe, a 2" to 1 1/2" reducer and a 2"cap. tires chains sprockets brakes bearings driveline ct90_ct110: ct90_ct110 exhaust: frame and suspension ct90_ct110: accessories ct90_ct110: ct200 parts: new! ct90 parts by diagram: new! ct110 parts by diagram: ct90 ct110 facebook page ,, the new source for restoring / repairing info on the net !!!! super duty front fork kit. Reassemble the Fork with New Seals. These high-quality kits come with two oil seals and two dust seals, so you can replace both at the same time. In the next couple of weeks I hope to find the time to replace the front fork oil seals, as ill have it in bits I intend to do the bushes & front wheel bearings, my question is how much fork oil do I put back in, it a 1990 GL1500 SE but it doesn't have the valves on the top of the forks & I don't know if it has progressive springs, I wasn't told it had them when I bought it so I would think it. The fork oil is going to help the seals go in much easier. This will give your fork seals extended life and better fork action. Fork Seals For Honda CB360, CB400, Cj360, Cm400, Cx500. I make a mark on the suction pump hose e. Does Honda make an all inclusive seal kit with everything needed or do I look for individual parts? And, how hard is this? I have a Honda service manual and I have changed the head gasket on my 1100 in the past. Shop the best 1984 Honda Magna V65 VF1100C Fork Seals for your motorcycle at J&P Cycles. Also provides a seal to maintain the grease inside of the fork tubes. Pry the fork seals out of the fitting using the screwdriver one at a time. I am a mech eng. How To Rebuild Showa Twin Chamber 49mm Forks Rocky Mountain ATV MC. GOT LEAKEY FORKS? A very detailed clip of a front fork rebuild for most newer motorcycles. Common faults. Hello all, My front seals leak. Remove the fork socket bolt and sealing washer from the bottom of the forks. Honda CRF450R 2007 Pdf User Manuals. Replacing the Fork Oil Seals (Part 1) I've updated the fork oil specifications in the fork oil seal replacement post with. - Answered by a verified Motorcycle Mechanic. A product of Japan, they are the choosen manufacturer for 99% of the worlds leading motorcycle producers. He also polished the forks, adjusted my chain and a few things here and there, GBP 150. The names Honda, Yamaha, Kawasaki, Suzuki and any other trade names or symbols belonging to each respective corporation are stated for reference purposes only. The FZR 400 and 600 forks are identical in overall length and diameter. This document shows how to dismantle the forks and replace the seals. Pour in the appropriate amount of oil of your choice. Always make sure to change the oil one fork at a time. so who knows what the real cause was. Water Seal/Oil Seal Replacement. Keep in mind that each spring is in oil so the slower you remove them the less oil you will spill and the less oil you will have to add back to the fork tubes later. I was very frustrated because the bike has a less than 1600 miles on it, but once we pulled everything apart we found a pretty decent-sized chip of metal on the copper bushing and a scratch on the inside of the lower cylinder about 6-8mm long (circled in the photo) which was likely causing the leak. Fast, Free Shipping on Orders Over $79 on All Balls Fork Seal Kit & All Balls and gear at MotoSport. They are identified by writing. So let me get to the meat and potatoes of what I am yammering on about: If you are suffering a leaky fork seal, the fix is usually a new seal. Smash,what an awesome post ! I just printed the whole thing , I've got document protectors and am putting it in a manual with great articles in it, like this one and DD's stuff. Also, front suspension was almost non-existent at this point. Make a fork seal driver from split PVC pipe and hammer seal and slider bushing back in. Desperately need your input brother. BILLET KYB DUAL-CHAMBER FORK RESERVOIR PISTON ASSEMBLY. Almost all the Honda from that era use a total of 42 balls, 21each for top and bottom. Remove the flat washer and seal by sliding them off of the tube in the same way you removed the bushing. Oil seal, complete gasket kit, brake pads, oil filters, air filters, bearings and tran. starts easily and runs great. Hello Wpg Fire, I just did the fork seals in my GL500I and would you believe it I am in Winnipeg, also. Get the best deal for Motorcycle Fork Seals for Honda Goldwing 1500 from the largest online selection at eBay. In the video I show how they fundamentally come apart and what to look for, as well as some quick tips to get the job done quicker. I ordered a set of aftermarket seals and had a left over bottle of Ohlins fork oil so I put the Viffer up on the lift and got started. Hi there, Anybody know how difficult fork seals on the honda xr125 are to replace. Front Fork Oil - 3rd Generation Magna (Read 11804 times) walc. An improper or broken seal will. tires chains sprockets brakes bearings driveline ct90_ct110: ct90_ct110 exhaust: frame and suspension ct90_ct110: accessories ct90_ct110: ct200 parts: new! ct90 parts by diagram: new! ct110 parts by diagram: ct90 ct110 facebook page ,, the new source for restoring / repairing info on the net !!!! super duty front fork kit. Fork Seal Replacement (Newer Magna) by Biff Van Cleve (MOOT #135): This is a long overdue outline of the seal replacement process for the front forks for '94+ Magnas. The seal is still in there. Honda even makes a special tool for "seating" fork seals into the bottom fork tube. How to replace the fork seals on a motocross dirt bike is a good task to learn when owning a motorcycle. Fork (51490-MW0-003) is used in Front Fork assembly for 1998 Honda VALKYRIE TOURER (GL1500CT), Front Fork assembly for 1997 Honda VALKYRIE TOURER (GL1500CT), Front Fork assembly for 1999 Honda VALKYRIE INTERSTATE (GL1500CF), Front Fork assembly for 1994 Honda CBR954RR (CBR900RR) and Front Fork assembly for 1997 Honda VALKYRIE (GL1500C). This is the COMPLETE Service Repair Manual for the Honda CRF150F Motorcycle. The 2-pronged part of a motorcycle that connects the frame to the front wheel is known as a fork. Replacing the Fork Oil Seals (Part 1) I've updated the fork oil specifications in the fork oil seal replacement post with. I have rebuilt a number of post '96 XR250R fork tubes. Things like brake pads, spark plugs, filters, shocks, cleaners, bulbs, batteries, tools, bearings, oil, repair manuals and much more are needed to keep your Honda GL1800 performing at its best for a long, long time. If you do not have this special tool, a quali-fied Dealer with the tool, can perform the job. To replace a seal you must first drain the fork fluid, if possible, and then remove the front wheel, fender, fork brace (if there is one), and, if the brakes are hydralic, the brake calipers. This video by Dirt Rider Magazine shows how to replace fork seals, how to replace fork bushings, how to change fork oil and how to replace the fork springs. Subject: Front fork seal leaking Fri May 18, 2012 9:58 pm I took my bike in to the Honda store for the 4,000 mile maintenance check. Cyleto Front Fork Oil Seal and Dust Seal Kit 41 x 54 x 11mm for Honda VT750C MAGNA 750 2003 / VT750CD VT750DC SHADOW 750 2003-2006 / VT1100 VT 1100 SHADOW 1100 1985-2007. 7oz of new oil. The service manual says to replace these O-rings with new ones, but they should not need to be replaced. The fork seals that fit cost about $60. Don't just replace a leaking fork seal without replacing upper and lower bushings that are usually worn. ATC250ES Big Red. Pry dust seal out of fork slider and use snap-ring pliers to remove retainer from beneath dust seal. With a quantity of eight pieces, the Bolt,stud,8x50 is the most used part in the FRONT FORK - M diagram. Honda VTR1000 SP2 Genuine Fork Oil Seals (02-05) Honda VTR1000 SP2 Genuine Fork Oil Seals (02-05) are the highest quality money can buy and can be used in any type of motorcycle fork whether it be the traditional RWU (right way up/conventional) type or modern USD (upside down) design. I take it my type of fork is different than the 1 in your video?. Off I dutifully went to the internet to buy some Honda OEM seals and dust boots. The first smear I found I wiped it and checked again. However, the upper fork is captured by the fork piston in the lower fork. Slide the seal up and off the front forks. Remove the fork piston and rebound spring from inside the slider. Picture above shows the actual parts. On closer inspection, it was discovered that the inside of the left fork slider had several gouge marks that appear to have been caused by a previous owner using a screwdriver to pry out a seal. Not sure if the same was true for the R/S/T/N. The fork seals can be changed with the fork tubes still on the bike - or not. Tech tip: After your fork seals are installed, lube the top of the seal with your favorite lubricant. Also like engine lube, fork oil condition is critical to the performance of the surrounding components. Make a fork seal driver from split PVC pipe and hammer seal and slider bushing back in. Large 14" x 22" sheet of printed Honda stickers to match just about any Honda sticker application that you might have. The seal kit contains everything you need for a normal seal change. Replacing the front fork seals in the GL500 My front forks wouldn't really hold air, and felt like they provided little in the way of shock absorption, so I decided to replace the seals, fork oil, and a couple bushings. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket 1984 Honda Magna V65 VF1100C Fork Seals & motorcycle parts. Remove the damper rod assembly and spring too. 17 Replace the seal retainer and the dust seal. My right fork seal was leaking. I have a 1977 Honda XR75 with leaking fork seals. We have tried every fork seal made. Factory spec on the fork oil is 140CC / 4. Some items from this specific schematic: Oil Seal 35. Forking by Frank is the premier manufacturer for motorcycle fork tubes in the United States. Front fork seal replacement Sooner State Valkyrie Riders Feel free to come over Friday after work or early Saturday morning. This will give your fork seals extended life and better fork action. This kit includes one oil seal and one dust seal. You do not need to replace parts 15-18 before you refill the oil level. Fork Seal Replacement Cost for SHOPS Approximate cost: $150 - $400 Motorcycle shops and dealers costs vary greatly depending upon where you live geographically but from the feedback we hear from our customers is they were quoted as low as $150 and as high as $400 to have a shop fully remove the forks and replace the seals. Online Honda Part number search, Worldwide delivery Honda CX500 EUROSPORT. Browse your favorite brands affordable prices free shipping on many items. they are on a ton of 13 inch wheeled scooters, scooter production is up, so the avaiblity of the tire is down, i am on a 3 month wait for the next shipment, i dont understand why thy put that tire on a street scooter, its an 80 street 20 dirt tire, for the same price they can get the kenda k413's an awesome street tire. Replace or repair as needed. The Honda XR400R's fork seals are essential to a smooth ride (it is recommended to replace the fork seals and fork oil every 15,000 miles). When breaking hard and the anti-dive kicks and if you are on a rough road; that can blow the left fork seal. How To: Fix transmission and oil seal leaks fast with AT Use Seal Mate to fix leaking fork seals on your Replace leaky clutch hydraulics on a Honda Civic. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket 2010 Honda Fury VT1300CX Fork Seals & motorcycle parts. I'm not picky, just about anything will work, but its probably easiest to drible a bit of whatever you'll be filling the forks with on the seal and smear it around. great survivor. In their original form, these protectors consisted of neoprene cylinders that were slid over the end of the fork and then down over the fork seal area. Fork spring Measure the fork spring free length. Carefully remove the dust seal. Just bought a 05 vtx 1300r about 2 weeks ago with a blown motor I replaced the motor and like the bike but the odometer was hard to read because the screen looked burnt but at night u could see it if u look hard. There's also a retaining ring (on some, cir-clip) that sits on top of the oil seal that locks the oil seal into a recess molded in the open end of lower fork tube. Contains 2 x Fork seals and 2 x wiper seals to rebuild your front forks, don’t put up with leaking seals any longer, get this set and refurbish your front suspension. Replace seal and use old seal to cushion it. Parts and Accessory listing for Honda: Fork oil seal kit, contains one oil seal and. Services include powder coating, zinc plating, re-hard chroming of fork legs and shock piston rods. Installation Tip: Lubricate the seals with fork oil during installation. Do it yourself, the only specialised tool you need is a rattle gun, $50 from supercheap, fork seals ~$20, set aside a weekend, come out $180 ahead, & gain the knowledge on how to replace fork seals. now pump the right damper rod several times to bleed and re-fill the damper with the new oil. I'll be bringing the forks into the local Ducati shop. We offer the best customer service in the industry!. Purchasing Fork Seals & Replacement Parts If you see any indication of worn fork seals, it's time to purchase new ones from BikeBandit. 2000 Honda Valkyrie Interstate how to replace the front fork seals Hi, Jmotercycle for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Honda, despair not, for a mere zero $0 you can download another one. Besides it was the standard fork oil for decades before all these designer oils with their designer prices came on the market. So Ive got the thing 90% apart, and I cant figger how to get the seals out. For that level of leakage you'd have noticed the brake fluid level dropping if it was a brake fluid leak, so very likely to have been fork oil from a damaged seal. I found that out when I went to change my OEM springs to Progressive and found the same thing he did. Desperately need your input brother. OEM Factory Honda Fork Seal Kit for 2001-2005 GL1800 Gold Wing motorcycle is a complete kit containing everything you need to do the job right. For seal kits, you can use various online Honda parts suppliers. Franks Forks (AKA: Forking by Frank) builds fork tubes for virtually all models of Honda Motorcycles from the early 1970's through current models. Be sure to get Honda parts. 2 in) Replace the spring if it is shorter than the service limit. At Dennis Kirk, you will find the best selection of motorcycle forks and fork replacement parts for the lowest guaranteed prices. Before using this site please read the site disclaimer. My buddy went. It uses the same 234 cc (14. SOURCE: 82 honda sabre fork seal replacement No special tools other than maybe an air-impact whench to remove the Allen bolts in the bottom of the fork sliders. This kit includes one oil seal and one dust seal. Remove the stopper ring. Things like brake pads, spark plugs, filters, shocks, cleaners, bulbs, batteries, tools, bearings, oil, repair manuals and much more are needed to keep your Honda GL1800 performing at its best for a long, long time. Technical Discussion - Fork Seal Replacement - This is for a 2003 RC51. I have an 82 nighthawk 650. The most important think I can tell you is look how your fork seals come out of your forks. Don't pull too hard, it will take a few whacks to drive the old seal out. How much oil do I put in fork seals on a 2003 Honda XR70. Cyclepedia Honda CRF450 Repair Manual – Could not have reassembled this engine without the simple and complete instructions…. Put the seal and support ring on the fork tube, assemble it and get ready to push the seal back into place. These high-quality kits come with two oil seals and two dust seals, so you can replace both at the same time. ATC250ES Big Red. Don't pull too hard, it will take a few whacks to drive the old seal out. Removing 200X Fork seals? 1982 Honda ATC 200 flat side up and put the new wiper seal in place by hand. HINT: Honda sells a tool that can be used to seat the fork seal if this procedure just doesnt work. I have a 2007 crf230f and the fork seals have. This kit includes one oil seal and one dust seal. It's a good idea to replace the slider bushings while you're in there. The Goldwing was leaking from the left fork and the Magna from both forks. It isn't a big job but the dealer should own up and put new ones in. com stocks All Balls Racing fork oil and dust seal kits for both years of the Fat Cat. Back in 1977, Yamaha had a total air fork design on their YZ's. First the forks were removed from the bike. Things like brake pads, spark plugs, filters, shocks, cleaners, bulbs, batteries, tools, bearings, oil, repair manuals and much more are needed to keep your Honda GL1800 performing at its best for a long, long time. Rebuilding the Rear Shocks of a 1982 GoldWing. Maintain low and constant friction in operation. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. DIY - Replace Fork Seals on Your Own Approximate Total Cost: $50 - $200 + 3-6 Hours of work If your relatively handy and feel up to the task of replacing your own for. It Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. And on the bottom side of the oil seal, there's a washer. I have a 1978 Hawk that needs fork seal replacement. The shop I. In which case, a dirty fork tube is the least of your worries. I had issues on my CR250 leaking constantly the inner chamber seal needed replacing and all the bushing were wore out. That, and I’m not an expert at Honda Rebel repair so I kind of fudge my way through it mostly, and then remember that stupid screw at the bottom after ten minutes of trying to get the damn things apart. I usually pour in half the bottle to each fork and let one sit as I work with the other. Dealer wants $1200 total for 48k service (plugs, filters, fluids change etc. Drain the oil by pumping the fork while the plug is out. Be sure to get Honda parts. So you drained the old oil? How did it look? If it had any water in it or if it was dry you will need to replace the seal at the top and probably clean up and polish the fork tube. This video by Dirt Rider Magazine shows how to replace fork seals, how to replace fork bushings, how to change fork oil and how to replace the fork springs. Replacing the fork seals on your Honda FT500 Ascot is absolutely essential for safe operation of your motorcycle. Make a fork seal driver from split PVC pipe and hammer seal and slider bushing back in. I just wanted to let you guys know that the "special tool" does not apply to the 08 model because the damper rod must be different to older models and is all round. and aftermarket suspension. BILLET SHOWA TWIN-CHAMBER FORK RESERVOIR PISTON ASSEMBLY. I guess one to many accidental wheelies had done its toll on my fork seals as the right one failed after some 40k miles so it was time to replace them. Would anyone happen to know how to remove the chrome fork seal cover from the front shocks of an early model CB77? The late model forks with the aluminum bottoms seem to slip right off with some twisting power, but I can not seem to get the covers off of the early model forks with the steel painted bottoms. To replace a seal you must first drain the fork fluid, if possible, and then remove the front wheel, fender, fork brace (if there is one), and, if the brakes are hydralic, the brake calipers. Shop from our huge dirt bike parts collection. Hold the fork upright to prevent spillage and use the adapter described above in the GL1000 paragraph. This was a surprise as the previous owner who is a friend of mine had only replaced the seals 5000 miles previous. First the forks were removed from the bike. OEM Factory Honda Fork Seal Kit for 2001-2005 GL1800 Gold Wing motorcycle is a complete kit containing everything you need to do the job right. OEM # 91255-413-881 Dimensions: 33X46X11 (mm) Fits:. php(143) : runtime-created function(1) : eval()'d code(156) : runtime-created. Make sure your GL1800 is maintained and is always in safe rideable condition. After I'd had the bike for a few months, it developed a leaking fork seal. This instantly available manual covers everything from piston and cylinder inspection, to wheel bearing replacement, and everything in between. Hi there, Anybody know how difficult fork seals on the honda xr125 are to replace. It is smeared lightly with oil again. Buy Kawasaki Replacement Part Motorcycle Fork Seals and get the best deals at the lowest prices on eBay! Great Savings Free Delivery / Collection on many items. It was a 1 year. Sales, Service, and Restorations. Got them powder coated, and just fitted new springs, oil and fork seals. Replacing the Fork Oil Seals (Part 1) I've updated the fork oil specifications in the fork oil seal replacement post with. Shop the best 2010 Honda Fury VT1300CX Fork Seals for your motorcycle at J&P Cycles. I am attempting a front fork seal replacement. You will need one kit for each fork that is being repaired. I did not replace the bolt sealing washers or the cap o-rings because the dealer did not stock them. 2 Remove the fork legs the normal way. If the bushings and such are scored you might want to change them also. Clean entire area around the DUST seal. com for Honda Shadow custom parts to help you get the most out. The products on this site are after market (not OEM) replacement parts and accessories only. Especially in off-road applications, such as enduro or motocross, the requirements on the sealing are very demanding. Honda - All CR&CRF Models. I did this the other day and it worked great. Topics covered: Motor, Transmission, Ignition, Carburation, Electrical System, Exhaust, Suspension and Cosmetics. Showa Fork Cartridge Seal 14 x 24. 79 Shipping will be added to International orders. Installing Fork Seals in the 1980-1982 GoldWing. And please please please check to see if there's any scratches on the fork tube. The h305 Discussion Forum (Now With Classifieds, Auctions & Vintage Honda Registry!), hosted by honda305. Browse your favorite brands affordable prices free shipping on many items. When you order the seal kits, get the crush washers and upper o-rings also. The h305 Discussion Forum (Now With Classifieds, Auctions & Vintage Honda Registry!), hosted by honda305. 00 bucks to replace the seals. A quick inspection pointed to a blown fork seal on the right fork. Engine has been disassembled for 5 years and it was assembled easily just by the great pictures and instructions…. We have the best prices on dirt bike, atv and motorcycle parts, apparel and accessories and offer excellent customer service. Now the neat part: Use a bar clamp (used to glue up boards and furniture) to compress the fork (we don't need no stinkin shop press ). We recomend that you replace your Anti-Dive every 3rd Fluid change to prevent your Anti-Dive from Sticking and blowing out your seals. Replace seal and use old seal to cushion it. In this schematic the "Reflector,reflex" is used most often. Hello all, My front seals leak. I will not give details that I feel are obvious in the manual. Why the left you ask?. Sales, Service, and Restorations.